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professional-factory
Medals

The Manufacturing Process of Custom Medals – How Quality Medals Are Made

Introduction

Every medal tells a story — but behind every story lies a process of precision, passion, and craftsmanship.
At our factory, we combine artistic creativity with industrial excellence to produce custom medals that inspire pride and recognition worldwide.

From your first idea to the final packaged medal, every step is carefully controlled to ensure quality, durability, and beauty.

medals
medals

1. Concept & Design Stage

Every medal begins with an idea — your story, your vision.
Our design team transforms that idea into a visual concept using sketches and 3D digital modeling.

At this stage, we:

  • Understand your event, purpose, and audience.
  • Choose suitable materials and finishes.
  • Create detailed 2D and 3D renderings for approval.

The goal is to balance symbolism, functionality, and emotional value — ensuring the medal truly represents your brand or achievement.

medal-
medal-

2. Mold Making – Precision Engineering

Once the design is confirmed, the next step is mold creation — the foundation of medal manufacturing.

Our engineers use CNC engraving machines to carve every fine detail into the mold.
This process determines the sharpness, depth, and clarity of every medal element — from text to symbols.

High-precision molds guarantee consistent results, even in large production runs.

medal
medal

3. Casting and Die Striking

With the mold ready, we move to casting or die striking, depending on the medal’s design and material.

  • Die striking is used for solid metal medals, providing crisp, high-detail finishes.
  • Casting suits 3D or irregular shapes, allowing for artistic freedom.

Molten metal or pre-cut blanks are pressed or poured into the mold, forming the basic medal shape.

metal
metal

4. Trimming, Polishing & Smoothing

After casting, medals go through manual trimming and polishing to remove edges and imperfections.

This step is crucial — it gives the medal its smooth edges, reflective surfaces, and professional quality.
Our artisans hand-polish every piece to perfection before plating.

medal
medal

5. Electroplating & Finishing

This is where the medal gets its true character.

Through electroplating, we apply a thin layer of:

  • Gold – luxury and prestige
  • Silver – purity and excellence
  • Antique Bronze – tradition and strength
  • Black Nickel – modern and bold style

We also add protective coatings to resist wear and oxidation.

medals
medals

6. Coloring and Enamel Filling

To bring design details to life, our artisans add color enamel by hand or machine.

Each area is carefully filled with colored resin or paint according to the 3D design plan.
This adds depth, contrast, and brand identity — especially for logos or flags.

After coloring, medals are heated to fix the enamel permanently.

medals
medals

7. Quality Control & Inspection

Every medal is individually inspected before packaging.

Our quality team checks:

  • Engraving clarity and alignment
  • Color accuracy
  • Surface smoothness and finish
  • Ribbon stitching and attachment

Only medals that meet our strict standards proceed to packaging.

checking-medals
checking-medals

8. Ribbon Assembly and Packaging

We believe presentation matters as much as production.
Each medal is matched with a custom ribbon — color-coordinated with your brand or event theme.

Medals can be packaged in:

  • Velvet or leather boxes
  • Acrylic display cases
  • Custom-printed gift packaging

A well-presented medal enhances the emotional experience for the recipient.

medals
medals

9. Delivery and Global Distribution

Once completed, your medals are carefully packed and shipped worldwide.
We work with international logistics partners to ensure safe, timely delivery — no matter where your event takes place.

Our global customers include corporations, sports organizations, schools, and government institutions.

medals
medals

Conclusion

From concept to delivery, every stage of medal production is a combination of artistry and precision engineering.
At our factory, we don’t just make medals — we create symbols of achievement that last a lifetime.

Whether for sports, corporate, or commemorative events, we bring your vision to life through metal, craftsmanship, and dedication.

👉 Contact us today to design and manufacture your custom medals — crafted with pride, made to inspire.

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